OMRON Clean Sensing System ZN Series
The OMRON Clean Sensing System ZN Series is an advanced clean-monitoring solution designed for manufacturing environments. It provides localized, continuous clean-monitoring to improve quality and enable perfect reporting of production process monitoring. The system is ideal for maintaining clean environments in electronic component production, multi-clean control cell production, direct clean control, and storage and test environments for precision and optical components. It addresses the question of whether a booth is truly clean by integrating sensing and control with Air Clean Units and Ionizers, ensuring cleanliness levels are tied to quality.
Product Attributes
- Brand: OMRON
- Series: ZN Series
Key Features and Applications
- Total Sensing for Clean Booths: Constant monitoring of continuously changing production environments with up to 9 Air Clean Units.
- Clean-monitoring of Inspection and Measurement Environments: Controls the degree of cleanliness in each production stage in relation to quality.
- Continuous Sensing of Particles: Utilizes Air Particle Sensors to constantly monitor particle volume and control air volume for optimal cleanliness, from rapid ventilation to energy-conserving gradational control.
- Ionized Clean Environments: Integrates Ionizers with Air Clean Units for efficient dust removal from static electricity.
- Multi-point Data Management: Connects up to 10 Sensors and 9 Air Clean Units via an Interface Unit.
- High-Speed Dust Control: Features a unique Twin-fan construction (ZN Series) for slimmer bodies and greater air volume, enabling downsizing with increased capacity.
- HEPA Filter with High Filtration: Filters 99.99% of 0.3 m particles.
- Laminar Airflow Design: Provides uniform airflow over a wide area.
- Ultra-Easy Maintenance: Tool-less HEPA filter replacement.
- Airflow Switching Function: Selectable air volume levels (5 levels).
- Self-diagnosis Function: Detects HEPA filter replacement needs or operation errors.
- External I/O: Built-in I/O interface for control and feedback.
- Unique and Easy Ionizer for Air Clean Unit: Patent-pending design that mounts directly to the Air Clean Unit without obstructing laminar airflow.
- Variable DC Ionization: Discharges over a wide area with constant ion balance feedback.
- Ozone Buildup Prevention: Discharge stop control prevents ozone accumulation.
- Simple Maintenance and Mounting: Modular discharge needles, easy wiring, and simple mounting.
- Air Particle Sensor for In-line Measurement: Small size, continuous measurement, semiconductor lasers, and high-sensitivity optical design for measuring 0.3-m particles.
- Realtime Clean Air Monitor: On-screen indication and data logging of particle amount, quality control with multi-point measurement.
Technical Specifications
| Item | Model | Description | Specifications |
|---|---|---|---|
| Air Clean Units | ZN-A2502 / ZN-A2502D | Air Outlet Dimension | 225 205 mm |
| ZN-A4105 / ZN-A4105D | Air Outlet Dimension | 360 360 mm | |
| Air Clean Units | ZN-A2502 / ZN-A2502D | Air Volume (typical) | 0.3 to 1.8 m3/min |
| ZN-A4105 / ZN-A4105D | Air Volume (typical) | 1.0 to 5.0 m3/min | |
| Air Clean Units | ZN-A2502 / ZN-A2502D | Dimensions (WDH) | 250 250 97.5 mm |
| ZN-A4105 / ZN-A4105D | Dimensions (WDH) | 410 410 129.5 mm | |
| Air Clean Units | ZN-A2502 / ZN-A2502D | Weight (approx.) | 2 kg |
| ZN-A4105 / ZN-A4105D | Weight (approx.) | 5.2 kg | |
| Ionizers | ZN-J25A | Applicable Air Clean Units | ZN-A2502 |
| ZN-J41A | Applicable Air Clean Units | ZN-A4105 | |
| Ionizers | ZN-J25A | Dimensions (WDH) | 248 310 45 mm |
| ZN-J41A | Dimensions (WDH) | 408 470 45 mm | |
| Ionizers | ZN-J25A | Weight (approx.) | 0.6 kg |
| ZN-J41A | Weight (approx.) | 1.5 kg | |
| Air Particle Sensor Head | ZN-PD03 | Applicable particle size | 0.3, 0.5, or 1.0 m min. |
| Air Particle Sensor Head | ZN-PD03 | Weight (approx.) | 300 g |
| Amplifiers | ZN-PDA11 | Connection method | Cable (standard cable length: 2 m) |
| ZN-PDA12 | Connection method | Connector cable (standard cable length: 2 m) | |
| Amplifiers | ZN-PDA11 | Weight (approx.) | 180 g |
| ZN-PDA12 | Weight (approx.) | 180 g | |
| Interface Unit | ZN-SFW11 | Communications port | RS-232C (9-pin, D-Sub connector) |
| ZN-SFW12 | Communications port | Unique communications specifications (RJ-45 connector and straight LAN cable) | |
| Interface Unit | ZN-SFW11 | Weight (approx.) | 100 g |
| ZN-SFW12 | Weight (approx.) | 200 g | |
| Replacement HEPA Filters | ZN9-AHP25 | For | 250 250 mm |
| Replacement HEPA Filters | ZN9-AHP41 | For | 410 410 mm |
| Replacement Pre-filters | ZN9-APF25 | For | 250 250 mm |
| Replacement Pre-filters | ZN9-APF41 | For | 410 410 mm |
2412111554_OMRON-ZN-PD50C-SA_C6760818.pdf
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