Product Overview
The D-44 BW Series Area Sensor is a through-beam type photoelectric sensor designed for long-distance detection up to 7m. It offers a wide range of models with varying optical axis pitches (20mm or 40mm) and sensing heights from 120mm to 940mm, minimizing unsensing areas. Featuring high-brightness LEDs for easy visibility from multiple angles and distances, this sensor includes self-diagnosis, mutual interference prevention, and external diagnosis functions. Its robust construction with IP65 protection ensures reliable operation in industrial environments. Ideal for applications requiring precise detection over extended ranges.
Product Attributes
- Brand: Autonics (implied by context and page numbering)
- Product Series: BW Series
- Protection Structure: IP65 (IEC standard)
- Material: Case: aluminum, Front cover, sensing part: acrylic
- Cable: 5mm, 4-wire, 300mm, M12 connector
- Approvals: (symbol present, no text)
- Included Accessories: Bracket A: 4, Bracket B: 4, Bolt: 8
Technical Specifications
| Model | BW20- (P) | BW40- (P) |
|---|---|---|
| Sensing method | Through-beam type | |
| Sensing distance | 0.1 to 7m | |
| Min. sensing target | Opaque material of min. 30mm | Opaque material of min. 50mm |
| Optical axis pitch | 20mm | 40mm |
| Number of optical axis | 8 to 48 | 4 to 24 |
| Sensing height | 140 to 940mm | 120 to 920mm |
| Response time | Max. 10ms | |
| Power supply | 12-24VDC 10% (ripple P-P: max. 10%) | |
| Current consumption | Emitter: max. 120mA, Receiver: max. 120mA | |
| Operation mode | Light ON fixed | |
| Control output | NPN or PNP open collector output Load voltage: max. 30VDC Load current: max. 100mA Residual voltage - NPN: max. 1VDC, PNP: max. 2.5VDC | |
| Protection circuit | Reverse polarity protection circuit, output short over current protection circuit | |
| Light source | Infrared LED (850nm modulated) | |
| Insulation resistance | Over 20M (at 500VDC megger) | |
| Synchronization type | Timing method by synchronous line | |
| Self-diagnosis | Emitter/Receiver monitoring, direct light monitoring, over current monitoring | |
| Interference protection | Interference protection by master/slave function | |
| Noise immunity | 240V the square wave noise (pulse width 1) by the noise simulator | |
| Dielectric strength | 1,000VAC 50/60Hz for 1 min | |
| Vibration | 1.5mm amplitude at frequency of 10 to 55Hz (for 1 min) in each X, Y, Z direction for 2 hours | |
| Shock | 500m/s (approx. 50G) in each X, Y, Z direction for 3 times | |
| Environment Ambient illumination | Ambient light: max. 100,000lx (receiver illumination) | |
| Environment Ambient temperature | -10 to 55, storage: -20 to 60 | |
| Environment Ambient humidity | 35 to 85%RH, storage: 35 to 85%RH | |
| Weight1 | BW20-48: Approx. 2.1kg (approx. 1.4kg) | BW40-24: Approx. 2.1kg (approx. 1.4kg) |
| Dimensions (Emitter/Receiver) | 20mm, L varies by model | |
Ordering Information
| Item | Options |
|---|---|
| Optical axis pitch | 20 (20mm) / 40 (40mm) |
| Number of optical axis | 04 to 48 |
| Control output | No mark (NPN open collector output) / P (PNP open collector output) |
| Base Model | BW (Cross-beam area sensor) |
| Example Model | BW2008P |
Features
- Long sensing distance up to 7m.
- 22 types of products available (optical axis: 20/40mm, sensing height: 120 to 940mm).
- Minimizes unsensing area with 20mm optical axis pitch (BW20- models).
- High brightness LED on Emitter and Receiver for easy recognition from side, front, and long-distance.
- Includes self-diagnosis function, mutual interference prevention function, and external diagnosis function.
Functionality & Operation
- Operation Mode: Light ON fixed.
- Self-Diagnosis: Emitter/Receiver monitoring, direct light monitoring, over current monitoring. Operation indicator displays diagnosis status.
- Interference Protection: Master/Slave function to prevent sensing errors when using multiple sensors.
- External Diagnosis: TEST input (black wire) on emitter stops emitting, indicated by a flashing red LED, allowing external system confirmation of sensor operation.
Wiring & Connections
- Power Supply: 12-24VDC 10%.
- Output: NPN or PNP open collector output (max. 30VDC, max. 100mA).
- Connections: M12 connector (4-pin). Wiring details for Emitter and Receiver provided, including power, SYNC, 0V, and TEST/OUT.
- Connecting Cables: Sold separately (CID4-xT for Emitter, CID4-xR for Receiver, available in lengths 3m to 15m).
Safety & Usage Considerations
- Read "Safety Considerations" in the instruction manual before use.
- Power supply should be insulated and limited voltage/current or Class 2, SELV.
- Allow 1 second after power supply before use. Supply power to sensor first if using separate power supplies.
- For switching mode power supplies, ground F.G. terminal and connect a condenser between 0V and F.G. terminal.
- Use diodes or varistors to remove surge when connecting inductive loads like DC relays.
- Keep wires short and away from high voltage/power lines to prevent surge and inductive noise.
- Suitable for indoor use (within rated environment conditions), altitude max. 2,000m, pollution degree 2, installation category II.
Operation Indicator
| Indicator | Color | Status | Meaning |
|---|---|---|---|
| POWER | Green | ON | Power ON |
| Emitter | Red | Flashing by 0.5 sec | Break of light emitting element / Emitter failure (time out) |
| Receiver | Green | ON | Stable light ON |
| Receiver | Yellow | ON | Unstable light ON |
| Receiver | Red | ON | Stable light OFF / Break of receiver / Control output overcurrent / Synchronous line noise / Emitter failure |
Troubleshooting
| Problem | Cause | Solution |
|---|---|---|
| Not operating | Power supply | Supply the rated power. |
| Not operating | Incorrect cable connection or disconnection | Check the wiring. |
| Not operating | Rated connection failure | Use it within rated sensing distance. |
| Not operating sometimes | Pollution by dirt of sensor cover | Remove dirt by soft brush or cloth. |
| Not operating sometimes | Connector connection failure | Check the assembled part of the connector. |
| Control output is OFF even though there is no target object. | Out of rated sensing distance | Use within the rated sensing distance. |
| Control output is OFF even though there is no target object. | There is an obstacle to cut off the light emitted between emitter and receiver | Remove the obstacle. |
| Control output is OFF even though there is no target object. | There is a strong electric wave or noise generated by motor, electric generator, high voltage line etc. | Put away the strong electric wave or noise generator. |
| LED displays for break of light emitting element | Break of light emitting element | Contact Autonics Corp. |
| LED displays for failure of emitter | Break of light emitting circuit | Contact Autonics Corp. |
| LED displays for failure of receiver | Break of light receiving element | Contact Autonics Corp. |
| LED displays for synchronous line | Synchronous line incorrect connection or disconnection / Break of synchronous circuit of emitter or receiver | Check the wiring. Contact Autonics Corp. |
| LED displays for control output over current | Control output line is shorten / Over load | Check the wiring. Check the rated load capacity. |
| LED displays for emitter malfunction | Emitter malfunction | Treat after checking the emitter display LED. |
Dimensions
(Diagrams and specific measurements are graphical and not fully representable in text. Refer to original document for visual details.)
- Emitter and Receiver dimensions shown with optical axis, mounting holes, and overall size.
- Bracket A and Bracket B mounting details illustrated.
- M12 connector and cable 5mm shown.
Performance Characteristics
(Graphical data for Parallel shifting characteristic, Angle characteristic, and Operation indicator timing diagrams are not fully representable in text. Refer to original document for visual details.)
- Parallel shifting characteristic: Graph showing sensing area () vs. sensing distance (L).
- Angle characteristic: Graph showing operation angle () vs. sensing distance (L).
- Operation indicator: Displays status like Light ON, Light OFF, Unstable light ON/OFF.
- Timing Diagram: Illustrates operation timing for MASTER/SLAVE transmission pulse and control output pulse by TEST input.
Interference Prevention
When installing more than 2 sets of sensors, interference may occur. Install sensors with opposite transmission directions, use baffles between sets, or maintain adequate installation distances (Sensing distance (L) vs. Installation allowable distance (D) provided). Utilize the interference protection function (Master/Slave setup).
2411220420_Autonics-BW40-24_C17553069.pdf
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